Industrial Inductive Induction Heater For Cutter Tools Welding (GY-5KW~70KW)
What is Induction Heater Heating?
Induction heating is the process of heating an electrically conducting object (usually a metal) by electromagnetic induction, where eddy currents (also called Foucault currents) are generated within the metal and resistance leads to Joule heating of the metal.
An induction heater (for any process) consists of an induction coil (or electromagnet), through which a high-frequency alternating current (AC) is passed. Heat may also be generated by magnetic hysteresis losses in materials that have significant relative permeability.
The frequency of AC used depends on the object size, material type, coupling (between the work coil and the object to be heated) and the penetration depth.
High Frequency Induction heating is a process which is used to bond, harden or soften metals or other conductive materials. For many modern manufacturing processes, induction heating offers an attractive combination of speed, consistency and control.
The basic principles of induction heating have been understood and applied to manufacturing since the 1920s. During World War II, the technology developed rapidly to meet urgent wartime requirements for a fast, reliable process to harden metal engine parts. More recently, the focus on lean manufacturing techniques and emphasis on improved quality control have led to a rediscovery of induction technology, along with the development of precisely controlled, all solid state induction power supplies.
What makes this heating method so unique? In the most common heating methods, a torch or open flame is directly applied to the metal part. But with induction heating, heat is actually "induced" within the part itself by circulating electrical currents.
Induction heating relies on the unique characteristics of radio frequency (RF) energy - that portion of the electromagnetic spectrum below infrared and microwave energy. Since heat is transferred to the product via electromagnetic waves, the part never comes into direct contact with any flame, the inductor itself does not get hot , and there is no product contamination. When properly set up, the process becomes very repeatable and controllable.
Induction Heater Parameter
Delivery Time: within 7 workdays.
Shipping Term:By sea,By air,by express.
Extra accessories accept choose
1>Chiller
2>Customer design Coil
3>Infrared Thermometer
4>Back-up Electronic Boards
5>Forging Furnace,Melting Furnace,Hardening Fixture
Induction Heater Work Principle
Induction Heater Application
What is Induction Heater Heating?
Induction heating is the process of heating an electrically conducting object (usually a metal) by electromagnetic induction, where eddy currents (also called Foucault currents) are generated within the metal and resistance leads to Joule heating of the metal.
An induction heater (for any process) consists of an induction coil (or electromagnet), through which a high-frequency alternating current (AC) is passed. Heat may also be generated by magnetic hysteresis losses in materials that have significant relative permeability.
The frequency of AC used depends on the object size, material type, coupling (between the work coil and the object to be heated) and the penetration depth.
High Frequency Induction heating is a process which is used to bond, harden or soften metals or other conductive materials. For many modern manufacturing processes, induction heating offers an attractive combination of speed, consistency and control.
The basic principles of induction heating have been understood and applied to manufacturing since the 1920s. During World War II, the technology developed rapidly to meet urgent wartime requirements for a fast, reliable process to harden metal engine parts. More recently, the focus on lean manufacturing techniques and emphasis on improved quality control have led to a rediscovery of induction technology, along with the development of precisely controlled, all solid state induction power supplies.
What makes this heating method so unique? In the most common heating methods, a torch or open flame is directly applied to the metal part. But with induction heating, heat is actually "induced" within the part itself by circulating electrical currents.
Induction heating relies on the unique characteristics of radio frequency (RF) energy - that portion of the electromagnetic spectrum below infrared and microwave energy. Since heat is transferred to the product via electromagnetic waves, the part never comes into direct contact with any flame, the inductor itself does not get hot , and there is no product contamination. When properly set up, the process becomes very repeatable and controllable.
Induction Heater Parameter
| Model | GY-05A | GY-15A | GY-15AB | GY-25A | GY-25AB | GY-30AB | GY-40AB | GY-60AB | GY-70AB | |
| Work Power | 220V 50HZ Single Phrase | 340V~520V 3Phrase 50~60HZ | ||||||||
| Output Power | 5KW | 15KW | 15KW | 25KW | 25KW | 30KW | 40KW | 60KW | 70KW | |
| Input Current | 32A | 32A | 32A | 24A | 24A | 28A | 41A | 52A | 64A | |
| Output Current | 100~500A | 200~600A | 200~600A | 200~1200A | 200~1200A | 300~1500A | 400~1800A | 400~2400A | 400~3200A | |
| Cooling Water Flow | 0.06-0.12Mpa 7.5L/Min | 0.08-0.16Mpa 7.6L/Min | ||||||||
| Work Frequency | 30~100KHZ | |||||||||
| Timing Setting | 1~99S | |||||||||
| water temperature protection point | 40C | |||||||||
| Dimension | Main Machine | 530x195x450mm | 570x230x450mm | 530x225x450mm | 570x230x510mm | 550x225x480mm | 640x260x520 mm | 620x250x530mm | 640x280x550 mm | 780x370x620 mm |
| Transformer | 370x210x370mm | 350x215x380mm | 440x260x410 mm | 480x260x410 mm | 510x260x410 mm | 870x430x750 mm | ||||
| Weight | Main Machine | 21.5KG | 27.5KG | 18kgs | 31kgs | 21.5 kgs | 26.5 kgs | 34.5kgs | 37.5 kgs | 54 kgs |
| Transformer | 15kgs | 17 kgs | 20.5 kgs | 31.5kgs | 32.5 kgs | 76.5 kgs | ||||
Delivery Time: within 7 workdays.
Shipping Term:By sea,By air,by express.
Extra accessories accept choose
1>Chiller
2>Customer design Coil
3>Infrared Thermometer
4>Back-up Electronic Boards
5>Forging Furnace,Melting Furnace,Hardening Fixture
Induction Heater Work Principle
Induction Heater Application