Industrial induction heat treatment device for quenching, welding, quenching and melting

Industrial Induction heat treatment unit for Hardening Welding Quenching Melting 1. Induction heating machine power supply More reliable: the cabinet is well sealed, no failure all year, IGBT never burst. More Intelligent: Inverter power factor can reach 96%. More Intelligent: Control precision can reach

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Industrial Induction heat treatment unit for Hardening Welding Quenching Melting


 
1. Induction heating machine power supply
  •  More reliable: the cabinet is well sealed, no failure all year, IGBT never burst.
  •  More Intelligent: Inverter power factor can reach 96%.
  •  More Intelligent: Control precision can reach 0.1%, all load can be automatically matching.
  • Technical data
    Power range5-5000KW
    Frequency range0.1-500KHZ
    Power Factor>0.96
    Resonance Modethe secondary series resonance, parallel resonance, hybrid resonant
    Control precision0.1%
    Power Adjustment Mode

    adjust voltage&power

    Application fieldheat treatment(hardening, tempering, annealing, hardening& tempering), preheating, forging, melting, Induction evaporation, induction crystal growth, braze welding, forging, heating casting and so on.
    Working environment model choice guidance•     Apply to the power supply voltage fluctuation is a big condition.
    •     Much products variety
    •     High-quality requirement
    •     Products require high consistency
Industrial Induction Heat Treatment Unit for Hardening Welding Quenching Melting
Industrial Induction Heat Treatment Unit for Hardening Welding Quenching Melting
2. CNC hardening machine tool
 Technical Parameters:
  • Ø  Vertical type universal machine tool: Φ10-Φ200,500-3000mm
  • Ø  Horizontal type universal machine tool: Φ50-Φ200,500-10000mm
  • Ø  Disk type universal machine tool: Φ50-Φ1000mm
Special-purpose machine tool: can design and make as the customers' requirements.
 

CNC Hardening Machine tool Features:
Ø  Running with high precision
Ø  Control function is perfect, can use a single shaft, multiple shaft control systems.

Ø  Can use together with the power supply power, meet the same part different power requirement.
Ø  One-touch operation

 

Vertical type machine tool, horizontal type machine tool, disk type machine tool pictures:

Industrial Induction Heat Treatment Unit for Hardening Welding Quenching Melting



3.Induction Heating Machine Industrial Water Cooling Chiller
Industrial Induction Heat Treatment Unit for Hardening Welding Quenching Melting

Industrial Induction Heat Treatment Unit for Hardening Welding Quenching Melting


 4. Induction heating machine Transformer parameters:
   
 
Capacity range: 300KVA--3000KVA
      Frequency range: 0.1KHz--500KHz

Induction machine transformer features:
General Transformer----convenient operation, single turn ratio, need to adjust the induction coil to match the machine.
Multi-ratio Transformer----suitable for all kinds of induction coils, used for all kinds of occasion, just needs to adjust the turn ratio is ok.
Coaxial Transformer---energy concentration, small volume, but the turn ratio is single, better suitable for a fixed load.

Industrial Induction Heat Treatment Unit for Hardening Welding Quenching Melting



5.Induction heating coil introduction

5.1.Technical parameters:
  made by the customers' detailed technical requirements.

5.2.Features:

Ø Magnetic field distribution and design are precise, high efficient and energy-saving.
Ø Use with the magnetizer, easy to adjust the magnetic field intensity.
Ø Easy disassembly, exchangeability.
Ø Fastness and durability.

5.3.Induction coil applications:
   Crankshaft induction coil, end-face induction coil, hub bearing induction coil, caterpillar track section hardening induction coil, inner hold induction coil, gear induction coil, shaft neck hardening induction coil, 3m inner hold hardening induction coil, crankshaft with the fillet induction coil.

5.4.Induction coil pictures:
Industrial Induction Heat Treatment Unit for Hardening Welding Quenching Melting



6.Induction heating machine application cases display
Industrial Induction Heat Treatment Unit for Hardening Welding Quenching Melting
Industrial Induction Heat Treatment Unit for Hardening Welding Quenching Melting
Industrial Induction Heat Treatment Unit for Hardening Welding Quenching Melting


7. Induction Heating Machine FAQ

 
1. What is your advantage to choose Ketchan induction heater?

We have a special team for after-sale service 24*7. We will take the video of the machine's running before delivery for your confirmation. We have got CE certificate which meets the European standard. Ketchan takes quality as our culture. 

 
2. If our machine meets fault, how could you help us to solve it?

The detailed fault description and photos should be informed to us. Our engineer will judge which part is trouble, then provide the advice and accessories list you need. If some problems can not be solved through communication, the engineer will be dispatched to debug onsite according to your requirements.
 

3. what is your warranty?
Our all machines' standard warranty is 12 months from the date of signing the turning over the document after commission.

Industrial Induction Heat Treatment Unit for Hardening Welding Quenching Melting
Industrial Induction Heat Treatment Unit for Hardening Welding Quenching Melting


 

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